Category Archives: Medical Device

  • Teflon is a household name that commonly invokes images of eggs sizzling on a skillet, spatulas flipping pancakes, or rice steaming in a pan.

    But, there is much more to this magical non-stick coating.

    Teflon, a brand name for PTFE (polytetrafluoroethylene), prohibits food from sticking to pots and pans because of its hydrophobic properties.

    As a low-energy, fluorocarbon solid neither water nor water containing substances can influence the surface. This means that nothing will stick to the surface or penetrate it.

    Today, Teflon has improved culinary pursuits and made cooking more accessible, but that isn’t the only field PTFE has influenced.

    The medical device industry would not be what it is today without PTFE. As medical devices work intimately with the human body, they must be completely sanitary, inert, and harmless.

    With its lubriciousness and impenetrable properties, PTFE is used to coat a variety of medical devices such as catheters, surgical equipment, balloons, bladders, and implants.

    But, PTFE only works when the coating itself sticks to the surface. This requires proper surface preparation which can be challenging in any manufacturing floor. It’s especially difficult in medical device manufacturing as specifications are so high and there is no room for failure.    …Read More

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  • Visit booth 220 or attend the presentation of Chief Scientist, Dr. Giles Dillingham.

    What is known as The Plastics Technology Conference, ANTEC (Annual Technical Conference) 2017 brings together diverse members of the plastics industry from around the world. Taking place in Anaheim, California May 8-10, ANTEC 2017 showcases the latest technologies and advancements in the plastics industry.

    Dr. Dillingham’s presentation, “Rapid Evaluation of Surface Properties of Medical Tubing for Process Development and Quality Assurance” explores methods of quality assurance testing on sensitive medical tubing. Significant properties of medical tubing–adhesion, wettability, antithrombogenicity, biocompatibility—allow for the ability to deliver fluids, gases, drain, and enter the body effectively. Yet, these properties depend on the top 2-3 molecular layers of the tube’s surface. This is why precise control of the surface is crucial for the success of medical tubing. But, this can be challenging. Laboratory techniques such a FTIR and XPS can reveal surface composition, however, these methods are not practical on the manufacturing floor.

    …Read More

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  • The utilization of composites increases daily in manufacturing as more ways in which to use this advanced material are discovered. Composite is a smart material that provides a lighter weight and stronger product. This advanced material is being used in many different industries, from consumer products like bicycle frames to airplanes. Yet, because the strength is held in the fibrous matrix of the material, composites must be adhesively bonded together as traditional mechanical fasteners can break the fibers and compromise the material’s integrity.

    To guarantee these bonds, BTG Labs’ Surface Analyst™ precisely, accurately, and quantifiably measures the surface’s readiness to bond. BTG Labs’ experience in the field of composites reaches back to the genesis of the Surface Analyst when the USAF turned to the company to engineer a hand-held surface energy measurement device for composite bonding of aircraft. Since then, the Surface Analyst’s composite applications continue to increase and span into many more industries.

    Surface Analyst Applications Examples for Bonding, Coating, Sealing, and Painting Composites

    • Aerospace: satellites, aircraft, and spacecraft
    • Sports and Recreation: sporting equipment
    • Automotive: structural components, drive shafts, interior parts
    • Medical Device: prosthetics, repair equipment, tubing
    • Marine: structural frames and components, fiber glass applications
    • Renewable energy: wind turbines, fuel cells, marine turbines, power transmissions, solar panels
    • Construction: architectural, fiberglass, bridges, infrastructure, housing, refurbishing

    …Read More

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  • Medical Device Applications

    by Emily Walsh February 2017

    BTG Labs’ origins are in the research and development of adhesives and coatings, including the development of a corrosion resistant antimicrobial coating–often used in the medical device industry. The Surface Analyst is the ideal surface cleanliness gauge for the medical device industry in that it is completely non-destructive, precise, quantitative, and able to measure on various substrates including rough, convex, and concave surfaces. BTG Labs’ twenty plus years of expertise can assist in the optimization of medical device manufacturing processes to meet the highly-tailored specs of this industry to manufacture more reliable, fail resistant products.

    Monitor

    • Layers of silicone wafers prior to bonding
    • Sanding and solvent wiping on carbon fiber and titanium for prosthetics
    • And identify the presence of detrimental silicone in a bonding step
    • Flame treatment on medical devices including catheters
    • Plasma treatment on catheters prior to bonding luers
    • Surfaces preparations prior to solvent bonding

    Validate

    • Microbial lubricious coating and uniformity on catheters
    • Surface cleanliness of stainless, aluminum, titanium, and polymer devices
    • Sterilization methods such as ultra-sonic baths and vacuum plasma chambers
    • Audit concerns with shelf-life and uniformity of antimicrobial coatings …Read More
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  • The Surface Analyst Now has Countless Applications

    What began as an application in the aerospace manufacturing industry is now stretching across numerous diverse industries from medical devices to automotive to consumer goods, and many others. The applications of the Surface Analyst™ continually present themselves in a variety of settings. As the importance of surface cleanliness and surface preparation is recognized and implemented more and more, the significance of monitoring surface energy in bonding, printing, painting, sealing, cleaning, or coating comes along with it.

    From determining an automotive composite part’s readiness to bond to measuring cleanliness levels to meet highly regulated specs in medical device manufacturing, the Surface Analyst lends its expertise from the lab to the manufacturing floor.

    While the endless applications of the Surface Analyst are constantly revealing themselves, here is a list of some of the most common applications. From verifying surface cleanliness levels, to verifying adhesion and surface preparation processes, the Surface Analyst possesses multifaceted applications.
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  •  

    Surface Preparation in Medical Device Manufacturing

     

    In medical device manufacturing there exist critical surface preparation process requirements. This infographic compares the Surface Analyst™ to typical surface preparation methods used in the manufacturing of medical devices. Common methods include dyne ink and water break tests.

    BTG Labs offers the Surface Analyst to accurately measure and monitor surface sensitive processes. Consequently, the Surface Analyst produces quantitative results on a highly precise level to assist in the required specification involved in the manufacturing of medical devices.

    medical device infographic

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  • Summit on Medical Device Manufacturing

    The Latest in Medical Device Manufacturing

     

    BTG Labs will host a booth at the Generis American Medical Device Summit 2016. The event, taking place at The Westin Lombard Yorktown Center in Chicago, Illinois will go from October 5-6. Generis will bring together over 175 members of the medical device manufacturing industry to the Summit. This presents a rich opportunity for manufacturers and engineers to share the latest technologies and form connections.

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  • Medical Tubing 2016 Promo Banner_600x213px

    AMI Medical Tubing 2016

     

    BTG Labs will host a booth and present at the Applied Marked Information (AMI) Medical Tubing Conference September 13-14, 2016. The event will take place in Crowne Plaza Boston-Woburn, Woburn, Massachusetts. This international event displays the latest in polymeric medical tubing and catheters, covering designs, materials, production and applications. The conference will host discussions on the latest standards and certification requirements. This field of medical device manufacturing is growing and evolving rapidly along with the use of polymers in medical tubing.

    BTG Labs and the Surface Properties of Medical Tubing

     

    BTG Labs will present on the sensitive and complex surface properties of medical tubing such as wettability, adhesion, antithrombogenicity, and biocompatibility. These properties depend on the chemical composition and structure of the uppermost 2-3 nanometers of the material. Thus, monitoring and managing these properties is crucial in manufacturing. This can be challenging as surface monitoring devices such as total reflectance infrared spectroscopy (ATR-FTIR) and X-ray photoelectron spectroscopy (XPS) can be impractical to employ on the manufacturing floor. BTG Labs will discuss the Surface Analyst™ and ways in which it can be utilized to monitor these minute surfaces accurately and sensitively on the factory floor. …Read More

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  • eBook

    Surface Preparation for Medical Device Manufacturers eBook

    A Surface Preparation Guide

     

    In preparation of the American Medical Device Summit, October 5-6 2016, BTG Labs and Generis have created an eBook, “Surface Preparation for Medical Device Manufacturers.” With over 175 companies involved, this summit is a chance for those in the industry to connect and exchange ideas.

    This eBook discusses the critical surface requirements in the medical device manufacturing field for sealing, coating, painting, printing, bonding, and cleaning. The industry uses vacuum plasma, atmospheric pressure plasma, and corona treatment for polymer bonding. Yet, there has been no quantifiable way to verify the cleanliness of their surfaces. Surface cleanliness verification is crucial in medical device manufacturing as it can speed production, ensure production safety, and reduce the likelihood of recalls.

     

    …Read More

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