Category Archives: Electronics
Parts washers play an integral role in manufacturing, especially on machined parts and bonding surfaces. Prior to coating, sealing, painting, and welding, parts washers help remove contaminants generated from fabrication to facilitate stronger bonds.
But, for a reliable bond to form, the surface must not only be free of particles, it must also be chemically clean. Thus, quantifying and analyzing parts washer effectiveness in removing chemicals is the key to ensuring the desired surface is achieved.
The importance of monitoring cleaning processes in preparation for bonding is becoming increasingly necessary as sealing processes are rapidly replacing traditional mechanical fasteners and gaskets.
However, when sealing, the surface must be clean and clear of contaminants to guarantee the bond. The Surface Analyst monitors and optimizes washer systems to ensure the part comes out chemically clean and ready to hold a reliable bond. …Read More
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The utilization of composites increases daily in manufacturing as more ways in which to use this advanced material are discovered. Composite is a smart material that provides a lighter weight and stronger product. This advanced material is being used in many different industries, from consumer products like bicycle frames to airplanes. Yet, because the strength is held in the fibrous matrix of the material, composites must be adhesively bonded together as traditional mechanical fasteners can break the fibers and compromise the material’s integrity.
To guarantee these bonds, BTG Labs’ Surface Analyst™ precisely, accurately, and quantifiably measures the surface’s readiness to bond. BTG Labs’ experience in the field of composites reaches back to the genesis of the Surface Analyst when the USAF turned to the company to engineer a hand-held surface energy measurement device for composite bonding of aircraft. Since then, the Surface Analyst’s composite applications continue to increase and span into many more industries.
Surface Analyst Applications Examples for Bonding, Coating, Sealing, and Painting Composites
- Aerospace: satellites, aircraft, and spacecraft
- Sports and Recreation: sporting equipment
- Automotive: structural components, drive shafts, interior parts
- Medical Device: prosthetics, repair equipment, tubing
- Marine: structural frames and components, fiber glass applications
- Renewable energy: wind turbines, fuel cells, marine turbines, power transmissions, solar panels
- Construction: architectural, fiberglass, bridges, infrastructure, housing, refurbishing
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Today, the mobility of electronics allows us to broaden the range of when and where we use them. Consequently, electronics encounter threats such as water, extreme temperatures, shock, and contaminants. BTG Labs’ Surface Analyst™ helps electronics manufacturers build a product to stand up to elemental threats. This fast, easy, accurate, and non-destructive handheld device verifies surface cleanliness levels in order to bond, coat, and print properly on a surface.
Typical Surface Analyst Applications in Electronics Manufacturing
- Monitor cleaning processes for solder flux
- Verify surface readiness for conformal coating in circuit board manufacturing
- Ensure strong bonds on solar panels
- Guarantee bonding of print on electronics
- Predict adhesion for UV cured adhesives
- Measure cleanliness levels of silicon wafers used in integrated circuits
- Ensure coatings on composite conductive equipment
- Inspections on glass used in consumer electronic devices
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The Surface Analyst Now has Countless Applications
What began as an application in the aerospace manufacturing industry is now stretching across numerous diverse industries from medical devices to automotive to consumer goods, and many others. The applications of the Surface Analyst™ continually present themselves in a variety of settings. As the importance of surface cleanliness and surface preparation is recognized and implemented more and more, the significance of monitoring surface energy in bonding, printing, painting, sealing, cleaning, or coating comes along with it.
From determining an automotive composite part’s readiness to bond to measuring cleanliness levels to meet highly regulated specs in medical device manufacturing, the Surface Analyst lends its expertise from the lab to the manufacturing floor.
While the endless applications of the Surface Analyst are constantly revealing themselves, here is a list of some of the most common applications. From verifying surface cleanliness levels, to verifying adhesion and surface preparation processes, the Surface Analyst possesses multifaceted applications.
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Elemental Threats to Circuit Boards
Today, the range of when and where we use electronics broadens constantly. Consequently, electronics encounter threats such as water, extreme temperatures, shock, and contaminants. A circuit board, the core of any electronic, makes it highly sensitive to these threats that cause damage and failure. Manufacturers protect the board’s components with conformal coating. Conformal coating, implemented in the manufacturing of circuit boards, provides protection against threatening contaminants, moisture, and even extreme temperatures. Conformal coating comes as either a specialized coating or a polymer film that conforms to the topography of a circuit board, thus forming a protective shield.
When coating anything, the surface must show a level of surface cleanliness for the coating to bond successfully. Furthermore, circuit boards in particular, require highly cleaned surfaces, because of their sensitivity to contaminants. So, managing surfaces in circuit board manufacturing is doubly important. The surface must be clean for the sake of the circuit board and for the success of the coating. …Read More
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