Category Archives: Medical Device
What do both of these statements about surface adhesion have in common?
- “We need to measure surface quality of the teeth on a gear to make sure the coating stays on.”
- “We need to make sure the coating on our tubing is uniform, but we can’t measure a curved surface with our current surface testing method.”
Water break testing. Dyne pens. Goniometer. No method at all.
The search for a reliable, repeatable, objective method (i.e. not based on opinion) for measuring surface readiness in manufacturing was a search all too common among our current customers, and these methods are the most commonly tried and (formerly) used among them.
Achieving great adhesion in manufacturing comes down to surface preparation (we call it “Clean to a Number”) and optimal surface prep is the difference between an average product…and an industry-leading one.
But getting there means having an objectively quantified understanding of the top 3 molecular layers of your material surface.
Did we just say “top 3 molecular layers?”
“We’re manufacturing catheters, but currently we don’t have a reliable way to prove to the FDA that our plasma treatment process is effective and in control”
It’s no surprise that manufacturing in the medical world carries with it a unique level of responsibility.
The comfort and safety of patients is directly related to the quality of products that come out of medical manufacturing operations, and the FDA mandates manufacturers meet strict validation standards in order to sell their products.
So when a manufacturer’s only option is assuming their process is adequate, the outlook is cloudy at best…
Performing any kind of inspection on small parts can be difficult. When measuring for surface cleanliness, accessing small parts can be even more challenging, especially when measuring on the factory floor.
With the Surface Analyst, measuring surface cleanliness on small parts has never been easier. This handheld instrument is fast, easy, accurate, and non-subjective allowing for precise measurements, right on the factory floor.
With specialized measurement heads and a tether to allow access to small parts, manufacturers can verify surface readiness to bond, paint, clean, coat, print, or seal. The Surface Analyst optimizes manufacturing, repairs, and maintenance. …Read More
BTG Lab’s recently held another successful webinar. Hosted by Products Finishing and presented by Dr. Giles Dillingham, the webinar emphasized the importance of monitoring cleaning processes and explored different ways to measure surface cleanliness.
In the webinar, Dr. Dillingham discusses measuring surface cleanliness as a way to quantify cleaning processes. By measuring the success of cleaning processes, manufacturers can determine the ideal solution for their application.
Precisely evaluating cleaning processes with water contact angle is a fast, easy, accurate, quantitative to way to gain ensure consistency and precision on the factory floor.
Challenges often arise when verifying critical surface processes on the factory floor when measuring hard to reach areas and varying angles. The Surface Analyst conquers those challenges with the unique ability to measure on vertical surfaces, which include assembled parts and hard to reach spots. This allows for easier surface analysis on the factory floor.
A few examples of the Surface Analyst’s ability to measure on vertical surfaces on the factory floor:
- Airplane wings prior to bonding, painting, and repair
- Canopy of jet fighters after cleaning
- Wind turbine blades prior to bonded repair
- Silkscreen bottles post flame treatment
- Ship hulls prior to painting and bonding
- Interior of automobile headlights prior to application of anti-fog coating
- Windshield bond lines prior to sealing
- Class A paint surface for decals applications and reapplications
- Measuring appliances after metal cleaning and prior to power coating
Teflon is a household name that commonly invokes images of eggs sizzling on a skillet, spatulas flipping pancakes, or rice steaming in a pan.
But, there is much more to this magical non-stick coating.
Teflon, a brand name for PTFE (polytetrafluoroethylene), prohibits food from sticking to pots and pans because of its hydrophobic properties.
As a low-energy, fluorocarbon solid neither water nor water containing substances can influence the surface. This means that nothing will stick to the surface or penetrate it.
Today, Teflon has improved culinary pursuits and made cooking more accessible, but that isn’t the only field PTFE has influenced.
The medical device industry would not be what it is today without PTFE. As medical devices work intimately with the human body, they must be completely sanitary, inert, and harmless.
With its lubriciousness and impenetrable properties, PTFE is used to coat a variety of medical devices such as catheters, surgical equipment, balloons, bladders, and implants.
But, PTFE only works when the coating itself sticks to the surface. This requires proper surface preparation which can be challenging in any manufacturing floor. It’s especially difficult in medical device manufacturing as specifications are so high and there is no room for failure. …Read More
Plastics manufacturers are all too familiar with the challenges of bonding thermoplastics. Last week, BTG Labs successfully hosted a webinar with Plastics Technology to discuss improving bonding of thermoplastics. The webinar, entitled “Understanding Surface Energy: How to Measure and Control the Surface Properties of Thermoplastics to Maximize Adhesion,” brought in almost 400 registrants.
Presented byBTG Labs’ Chief Scientist Dr. Giles Dillingham who discussed the surface characteristics of thermoplastics. Dr. Dillingham also explored surface treatment processes such as flame, corona, and plasma, and ways to monitor and verify those processes. The ability to understand and measure the surface precisely is the key to successfully bonding thermoplastics.
Visit booth 220 or attend the presentation of Chief Scientist, Dr. Giles Dillingham.
What is known as The Plastics Technology Conference, ANTEC (Annual Technical Conference) 2017 brings together diverse members of the plastics industry from around the world. Taking place in Anaheim, California May 8-10, ANTEC 2017 showcases the latest technologies and advancements in the plastics industry.
Dr. Dillingham’s presentation, “Rapid Evaluation of Surface Properties of Medical Tubing for Process Development and Quality Assurance” explores methods of quality assurance testing on sensitive medical tubing. Significant properties of medical tubing–adhesion, wettability, antithrombogenicity, biocompatibility—allow for the ability to deliver fluids, gases, drain, and enter the body effectively. Yet, these properties depend on the top 2-3 molecular layers of the tube’s surface. This is why precise control of the surface is crucial for the success of medical tubing. But, this can be challenging. Laboratory techniques such a FTIR and XPS can reveal surface composition, however, these methods are not practical on the manufacturing floor.
Manufacturers are all too familiar with the challenges of getting a bond to stick and hold. The success of a bond relies on the surface created prior to that bond, so, monitoring and measuring surface processes is the only way to know that the surface is ready to bond reliably.
BTG Labs’ President Tom McLean and Sales Engineer Lucas Dillingham presented during Plasmatreat’s Open House on the 4 Surface Fundamentals for Successful Bonding in Manufacturing. They presented to industry leaders who can easily relate to bonding and cleaning issues. The presentation was such a success that BTG Labs decided to turn it into a webinar.
Challenges with establishing a strong, reliable bond, when painting, coating, sealing, or printing are tied into the surface preparation process and the ability to monitor that process. This presentation focuses on the bond surface and what it takes to bond properly to that surface. There is also a comparison of various cleaning methods using contact angles taken with the Surface Analyst.
While other monitoring processes such as dyne and water break fail to provide quantitative insight, monitoring cleaning processes with the precise and quantitative Surface Analyst tells the user, objectively, whether the surface is properly prepared to hold a reliable bond. …Read More