Category Archives: Industry Applications
Manufacturing a product to withstand the environmental stresses of wind, rain, and sediment is challenging enough. But, when you add saltwater and wave action to the mix, the detrimental threat of corrosion increases significantly.
Anti-corrosive or anti-fouling coatings and protective paints serve to protect ships against those environmental threats.
But, the coating or paint is only as strong as its adhesive quality. If the adhesion fails, the coating or paint chips and the ship becomes vulnerable to corrosion. Failures in the field can be both costly and dangerous.
Ensuring quality adhesion is the key to guaranteeing successful protection. But, how can quality adhesion be achieved?
In some industries–including film and flexible packaging–dyne is the primary language. BTG Labs’ Surface Analyst uses water contact angle measurements as a fast easy, objective, and non-destructive alternative to dyne inks.
The main concern we hear from manufacturers is that both the suppliers and the customers speak dyne as their standard.
The answer is the Surface Analyst’s Dyne Mode. This unique feature takes the Surface Analyst’s default contact angle measurement and automatically converts the measurement into a dyne/cm readout, directly on the instrument. This mode allows manufacturers to maintain their investment in the dyne measurement language.
BTG Labs believes in dyne measurements, but not dyne inks. Manufacturers using dyne inks struggle with inaccuracy and subjectivity, leaving much room for error. Furthermore, because of dyne inks’ destructive nature, users can’t measure on the actual part. This leaves dyne inks virtually impossible for testing the part on the factory floor. …Read More
Watch BTG Labs’ latest video and learn how to gain total surface quality control with the push of a button. This video offers a way to better understand and optimize control of critical surface processes, ultimately giving manufacturers the ability to engineer a stronger product.
The video features Lead Sales Engineer Lucas Dillingham demonstrating the Surface Analyst’s fast, easy, accurate and non-destructive surface cleanliness measurements that can be taken in real-time, on the factory floor.
In seconds, the Surface Analyst reveals how ready a surface is prior to processing. Watch Lucas take multiple measurements across the surface of an engine casing post surface preparation. The water contact angle measurements, which directly correlate with surface cleanliness, show the level of cleanliness achieved by the surface preparation. The Surface Analyst reveals not only surface preparation success, but also uniformity of the treatment.
The competitive nature of the automotive industry requires manufacturers to engineer the ideal product; failures, no matter how small, are unacceptable and can bring heavy consequences.
A particular problem that plagues automobiles is condensation collecting on the inside of headlights. High performance automotives must not only perform well mechanically but must also maintain an exceptional aesthetic. Water droplets condensing on the insides of headlights are unappealing and unacceptable to consumers.
In order to prevent that condensation, manufacturers use an invisible coating on the inside of polycarbonate headlight lenses called anti-fog.
This coating is applied via spray application which can be difficult and inconsistent due to several variables: low energy mold releases left on the surface; environmental contaminants; contaminants from handling; uneven spray application; and incorrect coating solutions.
As the wind energy industry grows—by 2020 it is expected to provide 10% of the nation’s electricity— wind turbine manufacturers must strive for the most reliable and efficient product that operates reliably and seamlessly. Adhesion failures in the field, are unacceptable and even dangerous, but still occur.
Wind turbine manufacturers are making it a priority to overcome adhesion failures in the field and implement ways to ensure repairs only need to be done once. Currently, wind turbine repair is extremely expensive: in most cases, the part must be shipped back to the manufacturing plant for repair. And most importantly, turbine failure could be damaging and dangerous to what could be in the vicinity.
Adhesion failures most often happen due to improper surface treatment prior to adhesion. Optimizing adhesion processes and gaining control of the bond surface guarantees a reliable bond and prevents failures in the field.
As a result, wind turbine manufacturers are turning to the best in surface cleanliness gauges: The Surface Analyst.
Last week, BTG Labs traveled to Las Vegas for the largest and most comprehensive packaging event in North America: PACK EXPO 2017. BTG Labs Sales Engineers met with leaders of the packaging industry to exchange the latest trends and advances.
The event gave BTG Labs a chance to visit existing customers and learn new applications in the industry.
BTG Labs Sales Engineer, Derrick Merrell was a first-time attendee and was highly impressed by the enormity of the show that included over 30,000 packaging professionals from more than 40 countries.
Sales Engineers Alex Bien and Paul McLean who have attended many PACK EXPO’s, explain that a lot of the major players are high end film and flexible packaging. BTG Labs plays major roles in these industries by optimizing surface critical processes from treatment to printing.
Performing any kind of inspection on small parts can be difficult. When measuring for surface cleanliness, accessing small parts can be even more challenging, especially when measuring on the factory floor.
With the Surface Analyst, measuring surface cleanliness on small parts has never been easier. This handheld instrument is fast, easy, accurate, and non-subjective allowing for precise measurements, right on the factory floor.
With specialized measurement heads and a tether to allow access to small parts, manufacturers can verify surface readiness to bond, paint, clean, coat, print, or seal. The Surface Analyst optimizes manufacturing, repairs, and maintenance. …Read More
Parts washers play an integral role in manufacturing, especially on machined parts and bonding surfaces. Prior to coating, sealing, painting, and welding, parts washers help remove contaminants generated from fabrication to facilitate stronger bonds.
But, for a reliable bond to form, the surface must not only be free of particles, it must also be chemically clean. Thus, quantifying and analyzing parts washer effectiveness in removing chemicals is the key to ensuring the desired surface is achieved.
The importance of monitoring cleaning processes in preparation for bonding is becoming increasingly necessary as sealing processes are rapidly replacing traditional mechanical fasteners and gaskets.
However, when sealing, the surface must be clean and clear of contaminants to guarantee the bond. The Surface Analyst monitors and optimizes washer systems to ensure the part comes out chemically clean and ready to hold a reliable bond. …Read More
BTG Lab’s recently held another successful webinar. Hosted by Products Finishing and presented by Dr. Giles Dillingham, the webinar emphasized the importance of monitoring cleaning processes and explored different ways to measure surface cleanliness.
In the webinar, Dr. Dillingham discusses measuring surface cleanliness as a way to quantify cleaning processes. By measuring the success of cleaning processes, manufacturers can determine the ideal solution for their application.
Precisely evaluating cleaning processes with water contact angle is a fast, easy, accurate, quantitative to way to gain ensure consistency and precision on the factory floor.
Challenges often arise when verifying critical surface processes on the factory floor when measuring hard to reach areas and varying angles. The Surface Analyst conquers those challenges with the unique ability to measure on vertical surfaces, which include assembled parts and hard to reach spots. This allows for easier surface analysis on the factory floor.
A few examples of the Surface Analyst’s ability to measure on vertical surfaces on the factory floor:
- Airplane wings prior to bonding, painting, and repair
- Canopy of jet fighters after cleaning
- Wind turbine blades prior to bonded repair
- Silkscreen bottles post flame treatment
- Ship hulls prior to painting and bonding
- Interior of automobile headlights prior to application of anti-fog coating
- Windshield bond lines prior to sealing
- Class A paint surface for decals applications and reapplications
- Measuring appliances after metal cleaning and prior to power coating