Tag Archives: medical device
Manufacturers often encounter a similar puzzle, when cleaning invisible contaminants from a surface, how do you know when the surface is clean; how clean is clean enough? This is a common question that manufacturers ask when preparing their surfaces for bonding, coating, sealing, printing or painting. Until now, there hasn’t been an objective and reliable way to answer this question. Successfully cleaning a surface directly correlates to the adhesive ability of the surface. In order to get something to stick reliably the surface must be clean. How we define that parameter is different for a variety of materials.
For example, you clean your car differently than you clean your dishes. Why? Because a car rides on the road through rain, smog, dirt, maybe mud, and the other is a vehicle for your food.
At BTG Labs, our answer to the “clean enough” question is, “Depends on what you’re doing.” There are dozens of critical surface preparation processes that exist for a number of different applications. A handful include:
- Flame treatment on polypropylene bumpers prior to painting
- Plasma treatment on PET catheters prior to coating
- Hand sanding and solvent wiping on aircraft nut plates before adhesively bonding to composite
- Grit-blasting titanium golf clubs in preparation of bonding to composite
- Corona treatment on film for packaging prior to metallization, lamination, or coating
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The utilization of composites increases daily in manufacturing as more ways in which to use this advanced material are discovered. Composite is a smart material that provides a lighter weight and stronger product. This advanced material is being used in many different industries, from consumer products like bicycle frames to airplanes. Yet, because the strength is held in the fibrous matrix of the material, composites must be adhesively bonded together as traditional mechanical fasteners can break the fibers and compromise the material’s integrity.
To guarantee these bonds, BTG Labs’ Surface Analyst™ precisely, accurately, and quantifiably measures the surface’s readiness to bond. BTG Labs’ experience in the field of composites reaches back to the genesis of the Surface Analyst when the USAF turned to the company to engineer a hand-held surface energy measurement device for composite bonding of aircraft. Since then, the Surface Analyst’s composite applications continue to increase and span into many more industries.
Surface Analyst Applications Examples for Bonding, Coating, Sealing, and Painting Composites
- Aerospace: satellites, aircraft, and spacecraft
- Sports and Recreation: sporting equipment
- Automotive: structural components, drive shafts, interior parts
- Medical Device: prosthetics, repair equipment, tubing
- Marine: structural frames and components, fiber glass applications
- Renewable energy: wind turbines, fuel cells, marine turbines, power transmissions, solar panels
- Construction: architectural, fiberglass, bridges, infrastructure, housing, refurbishing
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BTG Labs’ origins are in the research and development of adhesives and coatings, including the development of a corrosion resistant antimicrobial coating–often used in the medical device industry. The Surface Analyst is the ideal surface cleanliness gauge for the medical device industry in that it is completely non-destructive, precise, quantitative, and able to measure on various substrates including rough, convex, and concave surfaces. BTG Labs’ twenty plus years of expertise can assist in the optimization of medical device manufacturing processes to meet the highly-tailored specs of this industry to manufacture more reliable, fail resistant products.
- Layers of silicone wafers prior to bonding
- Sanding and solvent wiping on carbon fiber and titanium for prosthetics
- And identify the presence of detrimental silicone in a bonding step
- Flame treatment on medical devices including catheters
- Plasma treatment on catheters prior to bonding luers
- Surfaces preparations prior to solvent bonding
- Microbial lubricious coating and uniformity on catheters
- Surface cleanliness of stainless, aluminum, titanium, and polymer devices
- Sterilization methods such as ultra-sonic baths and vacuum plasma chambers
- Audit concerns with shelf-life and uniformity of antimicrobial coatings …Read More
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BTG Labs excitedly anticipates Plasmatreat’s Open House and Surface TechDays. Held March 30 & 31 in Hayward, California. The 2-day event brings together leaders in the industries of electronics, automotive, and medical device. The Open House will showcase Plasmatreat’s new R&D Center and Plasma Laboratories.
The Surface TechDays will include technical talks and demonstrations of the latest in surface treatment advances. BTG Labs, along with other Plasmatreat partners will present on technical surface topics.
BTG Labs’ President Tom McLean will present on the “Four Critical Control Points for Managing Surface Performance.” Tom McLean will discuss the Surface Analyst™ and its use to verify plasma treatment and its ability optimize the plasma treatment process.
Please confirm your attendance no later than March 24th, 2017 to:
firstname.lastname@example.org or call (855) 4TH-STATE or (855) 484-7828.
Ask for Melissa.
Open House, Demonstrations & Technical Presentations
Thursday, March 30, 2017, 11:00am – 8:00pm
Friday, March 31, 2017, 8:30am – 3:30pm
Plasmatreat USA, Inc.
30695 Huntwood Avenue
Hayward, CA 94544
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The Surface Analyst Now has Countless Applications
What began as an application in the aerospace manufacturing industry is now stretching across numerous diverse industries from medical devices to automotive to consumer goods, and many others. The applications of the Surface Analyst™ continually present themselves in a variety of settings. As the importance of surface cleanliness and surface preparation is recognized and implemented more and more, the significance of monitoring surface energy in bonding, printing, painting, sealing, cleaning, or coating comes along with it.
From determining an automotive composite part’s readiness to bond to measuring cleanliness levels to meet highly regulated specs in medical device manufacturing, the Surface Analyst lends its expertise from the lab to the manufacturing floor.
While the endless applications of the Surface Analyst are constantly revealing themselves, here is a list of some of the most common applications. From verifying surface cleanliness levels, to verifying adhesion and surface preparation processes, the Surface Analyst possesses multifaceted applications.
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Surface Preparation in Medical Device Manufacturing
In medical device manufacturing there exist critical surface preparation process requirements. This infographic compares the Surface Analyst™ to typical surface preparation methods used in the manufacturing of medical devices. Common methods include dyne ink and water break tests.
BTG Labs offers the Surface Analyst to accurately measure and monitor surface sensitive processes. Consequently, the Surface Analyst produces quantitative results on a highly precise level to assist in the required specification involved in the manufacturing of medical devices.
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AMI Medical Tubing 2016
BTG Labs will host a booth and present at the Applied Marked Information (AMI) Medical Tubing Conference September 13-14, 2016. The event will take place in Crowne Plaza Boston-Woburn, Woburn, Massachusetts. This international event displays the latest in polymeric medical tubing and catheters, covering designs, materials, production and applications. The conference will host discussions on the latest standards and certification requirements. This field of medical device manufacturing is growing and evolving rapidly along with the use of polymers in medical tubing.
BTG Labs and the Surface Properties of Medical Tubing
BTG Labs will present on the sensitive and complex surface properties of medical tubing such as wettability, adhesion, antithrombogenicity, and biocompatibility. These properties depend on the chemical composition and structure of the uppermost 2-3 nanometers of the material. Thus, monitoring and managing these properties is crucial in manufacturing. This can be challenging as surface monitoring devices such as total reflectance infrared spectroscopy (ATR-FTIR) and X-ray photoelectron spectroscopy (XPS) can be impractical to employ on the manufacturing floor. BTG Labs will discuss the Surface Analyst™ and ways in which it can be utilized to monitor these minute surfaces accurately and sensitively on the factory floor. …Read More
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